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 Cut A Keyway

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T O P I C    R E V I E W
Roy Posted - 05/20/2008 : 21:59:32
The PTO pulley on my 3212V had the keyway wallowed out so to salvage the pulley I cut a new keyway then drilled and tapped new set screw threads for it. I don't have a broach set so I used my lathe with a boring bar and manually moved the carriage to take 0.005" per cut to make the 3/16" x 0.09375" deep keyway.

Lathe setup:


Boring bar and bit:


Pulley with new keyway partially cut:


Bad keyway:


New keyway:


Complete with set screw:


My cutter bit was 0.005" too narrow so I had to hand file 0.0025" from each side to make the key would fit but overall the job came out good for a first time learning experience.
5   L A T E S T    R E P L I E S    (Newest First)
Roy Posted - 05/21/2008 : 21:32:36
Jac,

"Do any of you do work like that for fellow members?"

I made four sets of Mackissic chipper/shredder hitches and clutch pulley assemblies for Ambler at Simple Tractors. Traded them to him for a chipper/shredder.

So, guess the answer is, yes, sometimes.
jac Posted - 05/21/2008 : 16:15:08
Do any of you do work like that for fellow members?
Roy Posted - 05/21/2008 : 15:46:59
Daniel,

Easiest would be your method first and finish the corners with my method.
olcowhand Posted - 05/21/2008 : 09:31:33
Not thought of doing it that way. I use a milling bit the right width, bore down & make a half-round key slot, then finish the corners with a file. I'll try that way the next time & see which works easier.
skunkhome Posted - 05/20/2008 : 23:26:36
Good Save, Roy. Another skill I should have learned when I was a pup.

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